System Core: Chipdaq-CP Carbon Potential Controller
Chipdaq-CP yog ib qho kev sib cais tag nrho ntawm cov pa roj carbon-muaj peev xwm tswj tau tsim los rau cov txheej txheem kho cua sov carburizing. Featuring purely-tsim nyob rau hauv domestic hardware thiab kev ua tau zoo piv rau imported carbon-muaj peev xwm controllers, nws yoog mus rau hnyav kev lag luam ib puag ncig nrog hnyav electromagnetic cuam tshuam ntawm zoo-type furnace sites.
Qhov tseeb Ternary Carbon-Potential Calculation
Nws tau txais oxygen muaj peev xwm los ntawm cov pa oxygen sojntsuam, lub tshuab hluav taws xob thermocouple kub thiab CO cov cim qhia. Real-time carbon-muaj peev xwm xam nyob rau hauv lub cub tawg yog ua raws li kev kho cua sov-kho cov qauv thermodynamic, zoo txo qhov kev ntsuas qhov yuam kev tshwm sim los ntawm huab cua hloov pauv. Cov pa roj carbon-muaj peev xwm tswj qhov tseeb ncav cuag±0.02% C, kom ntseeg tau cov txheej txheem carburizing rov qab.
Cov txheej txheem loj-muaj peev xwm nkhaus rau Full-Sequence Well-Type Carburizing
Ntau cov txheej txheem programmable nkhaus yog tsim-hauv; Txhua qhov nkhaus txhawb nqa ntau ntu kev ua haujlwm kom ua haujlwm siab-automatic suav nrog cua sov, txhawb nqa carburizing, diffusion, txias thiab carbon-muaj peev xwm tuav. Intra-segment voj voog thiab tus nqi-hom tswj muaj los ua kom tau raws li cov txheej txheem sib txawv xws li cov ntaub ntawv ntiav / tob carburizing thiab carbonitriding, txo qis kev cuam tshuam ntawm phau ntawv.
Fully-Isolated Hardware rau Strong On-Site Interference Resistance
Cov kev sib cais uas tau txais los ntawm cov khoom siv tau ua tiav nrog kev kho vajtse optimization tsom rau cov cua kub siab, kev hloov cov contactor thiab hauv av-loop cuam tshuam feem ntau pom nyob rau hauv cov chaw ua haujlwm zoo rau lub cub tawg. Tsis muaj zog millivolt-theem cov cim qhia los ntawm cov pa oxygen probes tseem muaj zog tiv thaiv kev cuam tshuam, txo cov pa roj carbon-muaj peev xwm hloov pauv thiab lub tswb tsis tseeb rau kev txhim kho lub sijhawm ntev-kev ua haujlwm ruaj khov.
Dual-Sensor Redundant Protection (Yeem)
Dual oxygen-probe input tau txais kev txhawb nqa. Thaum coking, laus lossis tsis ua haujlwm ntawm ib qho kev sojntsuam, tus maub los tuaj yeem hloov mus rau cov channel thaub qab kom tsis txhob khawb tag nrho cov khoom ua haujlwm, zoo tagnrho rau cov khoom siv hluav taws xob zoo ua haujlwm ntev ntev. Txuas cov zis rau oxygen-probe decoking yog muab rau kev saib xyuas tsis siv neeg.
Ntau yam tso zis thiab kev sib txuas lus muaj peev xwm
PID analog outputs thiab relay outputs ncaj qha tsav roj solenoid li qub thiab drip-feed actuators. Modbus-RTU yog tus qauv; Ethernet-based Modbus-TCP yog xaiv tau rau kev sib txuas rau host-computer software kom paub txog kev saib xyuas tej thaj chaw deb, txheej txheem rub tawm, keeb kwm nkhaus logging thiab traceable ntau lawm cov ntaub ntawv, ua raws cov txheej txheem-archiving cov cai rau kev lag luam kub-kho.
Multi-Dimensional Fault Alarming
Cov tswb nrov tau tshwm sim rau cov pa roj carbon-muaj peev xwm sib txawv, qhov kub thiab txias tawm ntawm qhov sib txawv, sensor hlau tawg, lub rhaub tsis ua haujlwm, kev sojntsuam txawv txav thiab lwm yam tsis raug. Suab-visual ceeb toom ntxiv rau relay tswb outputs ceeb toom rau cov neeg ua hauj lwm tam sim ntawd los tiv thaiv loj loj tsis ua hauj lwm.
Ua kom tiav Qhov Zoo-Type Rauv Carbon-Potential Control System
Core Control Unit: Chipdaq-CP Carbon Potential Controller
Chav ntsuas: Zirconia oxygen sojntsuam, rauv thermocouple, CO them nyiaj kuaj xyuas module (yeem)
Cov Chav Ua Haujlwm: Solenoid li qub / ntws actuators rau enriching gas, cab kuj gas thiab ammonia gas
Pab Koomtes: Tsis siv neeg decoking tu module rau oxygen sojntsuam
Lub Tsev Saib Xyuas: host-computer configuration software (yeem: txheej txheem kaw, nkhaus playback, qhia export)
Main Application Scenarios
✅ Zoo-hom roj carburizing rauv: carburizing kev kho mob rau kis tau tus mob shafts, lub zog thiab loj fasteners ✅ zoo hom carbonitriding rauv: carbonitriding txheej txheem rau cov iav thiab bearing Cheebtsam ✅ zoo hom tiv thaiv-atmosphere cua sov rauv: tiv thaiv-atmosphere tswj kom kaj quenching thiab annealational txheej txheem zoo hom furnaces; hloov cov khoom siv hluav taws xob uas muaj peev xwm nkag tau los txiav cov khoom muag thiab cov nqi tom qab muag
Kev daws qhov zoo
Ua kom tiav cov kev daws teeb meem hauv tsev; Nws tus kheej-kheej kho vajtse thiab algorithm rau cov tub ntxhais Chipdaq-CP maub los, nrog luv luv-lub sij hawm ntxiv rau hauv zos commissioning thiab tom qab-muag kev pab cuam.
Kev sib koom tes kaw-loop tswj ntawm cov peev txheej carbon thiab qhov kub thiab txias txo cov cua sov-gas kev hloov pauv hauv cov chav ua haujlwm loj loj thiab txhim kho qhov zoo sib xws ntawm cov khoom ua haujlwm.
Ua kom tiav cov txheej txheem cov ntaub ntawv nrog khaws cia thiab xa tawm cov ntaub ntawv ua kom muaj txiaj ntsig zoo, ua tau raws li kev tshuaj xyuas zoo rau cov khoom siv tsheb thiab cov khoom siv kho cua sov.
Saj zawg zog configuration: txhawb standalone nyob rau hauv lub zos ua hauj lwm ntawm lub maub los los yog centralized tswj ntawm lub computer computer, adapting rau factories nrog sib txawv automation maturity theem.
Kev tsim kho vajtse tag nrho muab kev ruaj ntseg thiab txhim khu kev qha mus ntev nyob rau hauv kev ua haujlwm hnyav hnyav uas muaj qhov kub thiab txias, plua plav thiab electromagnetic cuam tshuam.
Xaus
Rov qab los ntawm cov pa roj carbon-muaj peev xwm algorithms thiab kev lag luam-qib kho vajtse ntawm Chipdaq-CP cov pa roj carbon muaj peev xwm tswj tau, Dekun Technology lub tshuab ua kom zoo rau cov pa roj carbon-muaj peev xwm tswj qhov system pab cov tuam txhab kho cua sov kom ruaj khov cov txheej txheem carburizing, txo cov nqi ntawm cov khoom seem thiab ua tiav cov txheej txheem tswj tau zoo-atmosphere. Nws ua hauj lwm raws li ib tug nqi-zoo nyob rau hauv lwm txoj kev rau imported carbon-muaj peev xwm controllers.